Tablet capsule counting bottling line
Bottle Unscrambler
Model--SLP-200X
SLP-200X sorts round bottles automatically and places the containers on a conveyor at speeds up to 60 cpm. This unscrambler adopts electronic timing system. The operation is easy and stable. It is useful widely in the pharmacy, food & beverage, cosmetic & personal care industries.
Key Features:
- Speeds up to 80 cpm
- Handles plastic round bottles
- No-tool changeover
- Operation stable and lower noise
- full-set protecting device keep operation steady and reliable
- Stainless steel frames and cabinets
Specifications:
Sorting Speed |
40-90 bottles/minute |
Bottle size |
customized based on the requirements |
Dimensions |
1150mm×1650mm×1200 mm ( L × W× H) |
Weight |
280kg |
Electrical Requirements |
500W, 220v, 50-60HZ(Optional) |
Working direction |
Left → Right (or Right → Left) |
Industry Type(s)
- Nutraceuticals
- Pharmaceuticals
- Cosmetic/Personal Care
- Food & Beverage
Major components of Bottle Unscrambler
Specification |
Brand |
Manufactory |
Motor (CE) |
JSCC |
JSCC.LTD |
Fasten parts |
|
XuPu standard Co. Ltd. Shanghai |
Stainless steel |
SS304 |
PUXIANG |
Steel frame |
|
Bao steel in Shanghai |
8-Channel Electric Counter
Model: GS-8
The block bottle device on the passing bottle-track of the conveying bottle system make the bottles which came from the previous equipment stay in the bottling position, waiting to be filled in. The medicine goes into the medicine container in order by the vibration of the feeding corrugated plate. There's a counting photoelectric sensor installed on the medicine container, after counting of the medicine in the medicine container by the counting photoelectric sensor, the medicine goes into the bottle in the bottling position.
Key features:
- Strong compatibility, could count kinds of granules such as pills, tablets, capsules, gels and so on with different shapes, sizes and transparencies.
- Anti-dust technology, only developed by our company to make sure the machine could normally work under the excessive dust condition.
- Average speed and steady material vibration feeding system.
- Accurate counting precision. Counting error blows national standard.
- Special design for the dropping nozzle, which would efficiently avoid drug blocking.
- Smart self control intelligence, includes "No bottle, no count" "Error self detect" and alarm system.
- Dust-proofing shell is optional
Technical parameters:
Suitable bottle |
100~500ml Round, Square Bottles |
Counting objects |
Φ0~5#capsule,soft capsule,Φ5.5~12compressed tablet,special-shaped tablet,sugarcoated tablet,Φ3~12pill |
Capacity |
10~30bottles/min (Based on filling volume, filling quantity and tablet size) |
Filling volume |
10~9999 granules each bottle |
Power supply |
AC220V 50Hz 0.6kw |
Filling precision |
>99.5% Over industry standard |
Air supply pressure |
0.6Mpa |
Overall dimensions |
1400×1500×1550mm |
Weight |
120kg |
CI-200 cotton stuffing machine
Equipment Introduction
CI-200 cotton stuffing machine, made of advanced technology and high-quality stainless steel, has the characteristics of exquisite appearance, beautiful appearance, and easy maintenance. It is mainly used to prevent the collision and damage of drugs in bottles caused by bumps and flips during transportation, and to insert cotton strips into the empty part of the bottle to reduce vibration. It meets GMP requirements and is widely used in the pharmaceutical, chemical, and food industries. It is suitable for stuffing cotton into various containers (round bottles, flat bottles, and square bottles); It can be used alone or combined with electronic counting machines, capping machines, sealing machines, etc. to form a relatively complete plastic bottle and glass bottle packaging line.
Product Features
Easy and convenient operation, users can freely set the production volume and choose bottles of different specifications within the design range of the machine. Switching between different specifications is simple and easy to adjust;
Flexible application, with automatic bottle separation function, can be produced independently or used in conjunction with or embedded in assembly lines, intelligently linked with upper and lower processes, with good coordination, no need for dedicated personnel to operate, saving labor;
Using two pairs of compression rollers to pull and break cotton according to the set length;
PLC control, Chinese English dialogue control panel, can store ten sets of data, easy to adjust, and easy for operators to use;
It has multiple detection and alarm control functions such as no bottle operation, fault self inspection, and whether the desiccant bag is in the bottle, ensuring continuity and accuracy during mass production;
The structured combination design of the mechanical adjustment part makes it simple and time-saving to adjust and clean different products during conversion;
The main materials of the equipment are stainless steel and high-grade aluminum alloy, with a sturdy and aesthetically pleasing overall structure;
Complete equipment supporting materials (including equipment structure, principle, operation, maintenance, repair, upgrade and other explanatory materials), providing sufficient guarantee for the normal operation of the equipment;
Working principle;
Core working principle: The bottle separation mechanism separates the products, and the bottles are positioned by a cylinder. The cotton is transported along the guide plate, and the set length of cotton is pulled and dropped into the bottle by two pairs of pressure rollers. Then, the cylinder inserts all the cotton into the bottle; PLC full process control.
Operation process: Bottle placement (can be connected to the assembly line) ->Bottle conveying (automatically implemented by the equipment) ->Bottle positioning ->Pull off cotton ->Feed into the bottle, plug the cotton cylinder ->Switch to the next bottle and repeat the above actions.
Technical Parameter
model |
CI-200 plug desiccant machine |
Production capacity (bottles/minute) |
40~60 |
Applicable bottle mouth specifications |
Diameter 40-70mm |
Suitable for cotton strips |
Medical hygiene grade roll cotton (diameter around 20-30mm) |
External dimensions |
1600mm×700mm×1650mm |
Weight (kg) |
160 |
Total power of motor (w) |
500 |
Mpa |
0.6MPa |
power supply |
220V / 50~60Hz |
device config
Equipment name |
Product Name |
Manufacturer or brand |
CI200 Desiccant machine |
PLC programmer |
DELTA |
Stepper motor and driver |
Shanghai Stapp |
Photoelectric switch |
AUTONICS |
relay |
Omron Japan |
Series motor |
Precision research motor |
Rack angle steel |
BAOSTEEL |
Stainless steel plate |
304 |
The electrical components in the above configuration may change due to technical or other reasons, and Company has the right to change them to different brands of the same grade at any time.
High Speed Capping Machine
Model-GX200T
GX200T is economical, and easy to operate. This versatile in-line capper handles a wide range of containers at speed up to 160 bottles per minute and offers a quick and easy changeover that maximizes production flexibility. The tightening discs are gentle which will not damage caps but with an excellent capping performance.
Key Features:
- Capping speed up to 120 BPM
- Adjustable cap chute for different sizes of caps
- Variable speed control
- PLC control system
- Rejection system for improperly capped bottles (Optional)
- Auto stop and alarm when lack of cap
- Stainless steel construction
- 3 sets of tightening discs
- No-tool adjustment
- Optional cap feeding system: elevator or vibrator
Specifications:
Capping Speed |
30-120 bottles/minutes |
Bottle diameter |
40-90mm ( customized according to requirement ) |
Bottle height |
90-280mm (customized according to requirement ) |
Cap diameter |
30-60mm (customized according to requirement ) |
Power source and consumption |
1300W, 220v, 50-60HZ, single phase |
Dimensions |
2100mm×900mm×1800 mm ( Length × Width × Height ) |
Weight |
450 kg |
Industry Type(s)
- Cosmetic /personal care
- Household chemical
- Food & beverage
- Nutraceuticals
- Pharmaceuticals
Major components of Capping machine
Model-GX-200T
Model |
Specification |
Brand |
Manufactory |
Capping Machine GX-200
|
Converter |
DELTA |
DELTA Electronic |
Sensor |
AUTONICS |
AUTONICS Company |
LCD |
TouchWin |
SouthAisa Electronic |
CPU |
ATMEL |
Made in USA |
Connection Chip |
MEX |
Made in USA |
Elastic gum for spin wheel |
|
Rubber research institute (ShangHai) |
Series motor |
JSCC |
JSCC Motor |
Stainless steel (304) |
POXIANG |
POXIANG |
Steel frame |
|
Bao steel in Shanghai |
Aluminium & alloy parts |
LY12 |
|
Front view
Induction Sealing Machine
Model-SR-4000
SR-4000 is new generation production which adopts electromagnetic induction technical. The machine is economical and easy to operate. It uses widely in food& beverage, Pharmaceuticals and chemical industry etc. This fully automatic sealing machine can seal the mouth of container with aluminum foil at speeds up to 200 cpm.
Key Features:
- Sealing speed up to 200 CPM
- Heavy duty construction
- Auto stop and alarm when lack of water
- Operation stable & less noise
- Automatic reject caps without aluminum foil
Specifications:
Sealing Speed |
30-200b/m |
Diameter of bottleneck |
30-60mm or 50-120mm |
Height of bottle |
40-300mm |
Dimensions |
1600mm×800mm×1160 mm ( L × W × H ) |
Electrical Requirements |
2000w, 220v, 50-60Hz(Optional) |
Weight |
180kg |
Working direction |
Left → Right (or Right → Left) |
Industry Type(s)
- Cosmetic /personal care
- Household chemical
- Food & beverage
- Nutraceuticals
- Pharmaceuticals
Specification |
Brand |
Manufactory |
|
Main control component |
IR |
International Rectifier Corp. USA |
|
Power amplifier |
Motorola |
Motorola Inc. |
|
Amplifier |
NS |
National Semiconductor Corporation |
|
Diode & audion |
ST |
STmicroelectronics corp. |
|
Capacitance |
Toshiba |
Toshiba corp. |
|
Solid relay |
Rubycon |
Rubycon corp. |
|
Digital IC |
EV |
Made in Japan |
|
Cooling water pump |
Grundfos |
Grundfos corp. |
|
Series motor |
JSCC |
JSCC.LTD |
|
Stainless steel |
SS304 |
PUXIANG |
|
Steel frame |
|
Bao steel in Shanghai |
|
Major components of induction sealing machine
Labeling Machine
Model-DLTB-A
DLTB-A is economical, self contained, easy to operate, equipped with auto teach programming touch screen. Built in microchip storing different job setting makes fast and easy changeover. This automatic labeling system is ideal for cylindrical container with diameter from 30mm - 100mm. (above size could be customized made)
Key Features:
- Labeling speed up to 200 CPM
- Touch Screen Control System with Job Memory
- Simple Straight Forward Operator Controls
- Full-set protecting device keep operation steady and reliable
- On-Screen trouble shooting & Help Menu
- Stainless Frame
- Open Frame design, easy to adjust and change the label
- Variable Speed with stepless motor
- Label Count Down (for precise run of set number of labels) to Auto Shut Off
- Stamping Coding Device attached
Specifications:
Speed |
40~200 bottles/minute |
Bottle diameter |
30~90 mm |
Label width(max) |
250 mm |
Label length(max) |
260 mm |
Power source & consumption |
0.3 KW, 220v, 1 Ph, 50-60HZ(Optional) |
Dimensions |
2000mm×990mm×1550 mm ( L × W × H ) |
Weight |
250kg |
Working direction |
Left → Right (or Right → Left) |
Labeling speed(max) |
25m/min |
Industry Type(s)
- Cosmetic /personal care
- Household chemical
- Food & beverage
- Nutraceuticals
- Pharmaceuticals
Major components of labeling machine
Model |
Specification |
Brand |
Manufactory |
Remarks |
Labeling Machine DLTB-A
|
HMI |
Touch screen (DELTA) |
DELTA Electronic |
Model: DOPA57DSTD |
CPU |
SAMSUNG |
SAMSUNG |
|
PLC |
DELTA |
DELTA Electronic |
Model: DVP14SS11T2 |
Relay |
OMRON |
OMRON |
|
Signal connecting wire |
Delta |
DELTA Electronic |
Model:DOP-DVP |
Converter |
Delta |
DELTA Electronic |
Model: VFD004L21A |
Bottle inspection sensor |
AUTONICS |
AUTONICS Company |
Model:BF3RX |
Label inspection sensor |
SUNX |
SUNX Ltd. Japan |
Model: FX-7 |
Series motor(CE) |
JSCC |
JSCC Motor |
|
Motor speed control |
JSCC |
JSCC Motor |
|
Step motor |
STEP |
Step o.Ltd. |
|
Stainless steel |
|
ASI304 |
|
Steel frame |
|
Bao steel in Shanghai |
|
Series axletree |
Ha Industry |
. |
|