Automatic drug bottle counting and filling Machine Line
This machine is used for loading and oriented supply of round/square plastic containers to the automatic line .
Consists of bottle storage hopper , bottle elevating structure , bottle unscramble structure and electric control system . With the large bottle storage hopper of volume around 0.45m³and overload protection , it lowers bottle feeding frequency and reduce operator labor intensity .
The bottle turnover structure and air blowing down structure ensures every bottle to be discharged by bottle-mouth upward.
The photo sensor is installed to detect bottle jam or bottle lacking on conveyor. The Machine will be paused automatically if bottles jammed . whereas , it will automatically supply bottles if no bottle on conveyor .
304 Stainless steel frame and transparent enclosure panels .
Easy to dismantle with a minimum amount of parts for clean up .
Control system: Siemens PLC, HMI and inverter control .
REJECTION SYSTEM FOR FAULTY PRODUCT- Bottle Mouth Downward.
(1) HBL-150 high-speed bottle unscrambler
1. Working principle
After pouring the bottles into the bottle bin of the bottle unscrambler, the lifting mechanism will automatically send them to the unscrambler bin. Through the unscrambled flower plate and automatic bottle reversing mechanism, the messy bottles are sorted according to the law of the bottle mouth facing upward, and they are neatly arranged on the conveyor line to enter. In the next process.
Technical parameters:
| No |
Item |
parameter |
| 1 |
Maximum production capacity |
150 bottles/min |
| 2 |
Bottle specifications |
15-250 ml |
| 3 |
Voltage frequency |
AC220V /50-60 Hz |
| 4 |
Total power |
0.3KW |
| 5 |
Air pressure |
0.3-0.6 Mpa |
| 6 |
Dimensions (length × width × height) |
1065×1600×1260 mm |
| 7 |
weight |
300 kg |
(2) HBZ-150 high-speed plug desiccant machine
1. Performance principle:
Introduce the reel-type strip desiccant into the servo feeding mechanism, detect the color mark on the desiccant through the color mark photoelectric, control the servo positioning position and cut the desiccant at the same time, put the cut desiccant into the bottle, and put the stopper The bottles of good desiccant are transported to the next process.
Technical parameters and specifications:
| No |
Project |
parameter |
| 1 |
Maximum production capacity |
120 bottles/min |
| 2 |
Bottle specifications |
Diameter 30-120mm, height 30-200mm |
| 3 |
Voltage frequency |
220V/50Hz |
| 4 |
power |
0.55KW |
| 5 |
Gas consumption |
0.18m3/h |
| 6 |
Dimensions (length×width×height) |
1200×600×1500mm |
| 7 |
weight |
120 kg |
(3) HBC-16 multi-track electronic pellet counting machine
(double discharge port, three-level vibration)
1. Working principle:
Pour the medicine pellets into the top hopper when working, and adjust the primary, intermediate and final stage vibrating feeders appropriately, so that the piled medicine pellets in the hopper will gradually slide along the vibrating groove plate into a continuous strip and slide down to the discharge opening. . Then, the drop detection channel is used for each drop detection channel, using the principle of photoelectric effect to input the working signal generated by the infrared dynamic scanning sensor when the drug drop is falling to the FPGA high-speed microprocessor, and the counting function is realized through the cooperation of the circuit and the program.
The independent vibration system and the integrated photoelectric counting device are used to solve the phenomenon that other domestic manufacturers have one less bottle in the first bottle and one more bottle in the second bottle due to uneven drug drop.
Technical parameters:
| project |
Specific parameters |
Remarks |
| Steady speed |
12,000 capsules /min |
Bottling speed is related to medicines and packaging materials |
| Single bottle quantity |
1~1000 capsules |
|
| Drug specifications |
Thickness: 3~10mm Diameter: 3~13mm Length: 3~21mm |
Pills, tablets, soft and hard capsules and other solid particles |
| Medicine bottle specifications |
Diameter: 20~100mm Height: 40~240mm |
|
| power supply |
AC220V 50/60HZ
|
|
| power |
3.2KW |
|
| Air pressure |
0.5~0.7Mpa |
|
| Air consumption |
200L/min clean air |
|
| Dimensions |
approximately1980mm(L)×1580mm(W)×1740mm (H) |
|
| weight |
Approximately 800kg |
|
(4) HBX-200 high-speed capping machine
1. Working principle:
The bottle clamping mechanism clamps the bottle body from the previous process and transports it to the bottle cap station, and then each bottle automatically wraps a bottle cap and brings it to the capping wheel station, and then tightens the cap through 4 sets of capping wheels.
Technical parameters and specifications:
| Serial number |
project |
parameter |
| 1 |
Maximum production capacity |
200 bottles/min |
| 2 |
Bottle specifications |
15~500ml |
| 3 |
Voltage frequency |
AC220V/50Hz |
| 4 |
power |
0.85KW |
| 5 |
Dimensions (length×width×height) |
2600×700×1900mm |
| 6 |
weight |
720 kg |
(5) TBF-01B Aluminum Foil Sealing Machine
1. Performance characteristics:
(1) This machine uses non-contact electromagnetic induction heating to fuse the aluminum foil in the bottle with the bottle mouth to achieve the purpose of sealing.
(2) This machine has complete functions to ensure that the finished product rate of the aluminum foil sealing port reaches 100%, and has a counting and non-aluminum foil rejection device.
(3) Adopting domestic advanced inverter theory and modularized control of electrical appliances; and adopting a closed feed-back main circuit with good stability.
(4) Adjust the current and voltage according to the output, which can effectively control the sealing time and sealing speed.
Technical parameters:
| No |
project |
parameter |
| 1 |
Maximum production capacity |
150 bottles/min |
| 2 |
Bottle specifications |
15~250ml |
| 3 |
Cap diameter |
15-55mm |
| 4 |
Bottle height |
35-300mm |
| 5 |
Voltage frequency |
AC220V/50Hz |
| 6 |
power |
2KW |
| 7 |
Dimensions (length×width×height) |
1700×880×1120mm |
| 8 |
weight |
96 kg |
(6) TB-200 high-speed self-adhesive labeling machine
1. Working principle:
The bottles from the previous process pass through the bottle separating wheel to separate the bottles so that each bottle will automatically send out a label after photoelectric induction. At the same time, the batch number and production date are automatically printed. The label is smoothly glued to the bottle through the bottle roller mechanism. Bottle body.
Technical parameters:
| Serial number |
project |
parameter |
| 1 |
Maximum production capacity |
180 bottles/min (according to label length) |
| 2 |
Label length |
25~240mm |
| 3 |
Label width |
25~70mm |
| 4 |
Bottle specifications |
15~250ml |
| 5 |
Bottle height |
30-150mm |
| 6 |
Voltage frequency |
AC220V/50Hz |
| 7 |
power |
2KW |
| 8 |
Dimensions |
1940×900×1000mm |
| 9 |
weight |
222KG |
(7)Automatic sleeve shrinking labeling machine
1. All-cover type stainless steel host machine: the whole machine is waterproof as well as restless.
2. Adjustable cutter head: uniquely cyclotron cut-off, double sided cutting edge with a long service life.
3. Single positioning center guide pillar: a more stable for label delivery.
4. Independent feeding material shelf: the position of the material shelf is optional at will.
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